Unistrut Roll Forming Machine

Unistrut Roll Forming Machine

 

Machine Parameters

Item	Value
Driving Motor	22KW
Forming Station	20
Roller Material	GCr15
Shaft Diameter	75/95mm
Shaft Material	45# steel
Pump Motor	7.5KW
Frame Type	Common weld wall
Cutting Type	Hydraulic Cutting
Control System	PLC
Main Electric Parts Brand	Simenz, Delta, Omron or Schneider
Cutting Length Precision	±2mm
Machine Dimension	10500*1150*1450mm
Electric Standard	380V/50HZ/3Ph or customized
Paint Color	Grey White+bule or customized

Machine Features

Our Galvalume Steel Photovoltaic Bracket Roll Forming Machine represents the pinnacle of innovation and efficiency in roll forming technology. Designed with versatility and precision in mind, this machine offers a size-interchangeable design, capable of producing roll hat profile supports ranging from 150mm to 350mm.

• Size Interchangeability: The machine’s unique design allows for seamless adjustments to produce various hat profile supports within the 150-350mm range. This flexibility ensures that you can easily switch between different product specifications without extensive downtime.
• Automated Adjustments: Equipped with a sophisticated PLC (Programmable Logic Controller) touch screen interface, users can effortlessly set parameters such as lip size and bottom width. The machine automatically adjusts to meet the specific requirements of each production task, enhancing efficiency and reducing manual intervention.
• Integrated Punching System: The production line includes three groups of punching dies, enabling precise and consistent hole punching as per design requirements. This ensures that each bracket produced meets the highest standards of quality and functionality.
• Efficient Cutting Mechanism: A dedicated cylinder is incorporated for cutting off material heads, ensuring clean and accurate cuts. This feature contributes to the overall efficiency and quality of the production process.

Production Line Workflow:

1. Material Feeding: Galvalume steel is fed into the machine, ready to be formed into photovoltaic brackets.
2. Roll Forming: The machine shapes the steel into the desired hat profile support. The size-interchangeable design allows for quick adjustments between 150mm and 350mm profiles.
3. Automated Adjustments: Using the PLC touch screen, operators can set specific parameters such as lip size and bottom width. The machine automatically adapts to these settings, ensuring precise and consistent production.
4. Punching: Three groups of punching dies create the necessary holes in the brackets, ensuring they meet design specifications.
5. Cutting: A dedicated cylinder cuts off the material heads, ensuring clean, precise edges.
6. Output: The finished photovoltaic brackets are collected, ready for use in solar mounting systems.

Benefits:

• High Precision and Consistency: The automated control system ensures that each bracket produced meets exact specifications, reducing waste and enhancing product quality.
• User-Friendly Operation: The PLC touch screen interface allows for easy setup and monitoring, making the machine accessible to operators of varying skill levels.
• Enhanced Efficiency: The machine’s ability to automatically adjust to different product specifications and perform multiple functions (forming, punching, cutting) in one continuous process significantly boosts production efficiency.
• Durability and Reliability: Designed for high-quality production, this machine ensures long-term reliability and performance, making it a valuable asset for any manufacturing operation.

Our high quality Solar Bracket Support Roll Forming Machine, specifically engineered for the production of high-quality carbon steel components used in solar ground mounting systems. This advanced machinery is designed to manufacture robust support beams with a material thickness range of 1.5-3mm, ensuring durability and reliability in various applications.