Machine Parameters
Item | Value |
Driving Motor | 11KW |
Shear Power | 7.5KW |
Blade material | Cr12 |
Shaft Diameter | 85mm |
Cutting Type | Hydraulic Cutting |
Control System | PLC |
Frame Type | Common weld wall |
Overview
The Steel Coil Straightening and Cutting Machine is an industrial equipment designed to straighten and cut steel coils into flat sheets or plates of specific dimensions. This machine is widely used in the construction, metal fabrication, and manufacturing industries where precise dimensions and smooth finishes are required.
Key Components
- Decoiler:
- Function: Holds and unwinds the steel coil, feeding it into the machine.
- Capacity: Typically supports coils of several tons.
- Features: Often includes a hydraulic expansion system to secure the coil and a braking system to control the unwinding speed.
- Feeding System:
- Function: Guides the steel coil into the straightening section.
- Features: Equipped with rollers or guides to ensure proper alignment and consistent feeding of the metal sheet.
- Straightening Unit:
- Function: Straightens the steel coil to remove any bends or waves.
- Components: Consists of a series of upper and lower rollers that adjust to flatten the steel sheet.
- Features: Adjustable settings to handle different thicknesses and types of steel.
- Cutting Unit:
- Function: Cuts the straightened steel sheet to the specified length.
- Type: Can be a hydraulic guillotine shear or a rotary shear.
- Features: Precision cutting blades and programmable controls for accurate and clean cuts.
- Control System:
- Function: Manages the operation of the entire machine, including the decoiler, straightening unit, and cutting unit.
- Components: Includes a programmable logic controller (PLC), human-machine interface (HMI), and various sensors.
- Features: Allows operators to set parameters, monitor the process, and make adjustments in real-time.
- Output Table:
- Function: Receives and supports the cut sheets.
- Features: May include conveyors or stacking systems for efficient handling and storage.
Process Description
- Loading: The steel coil is loaded onto the decoiler.
- Feeding: The steel coil is guided into the straightening unit.
- Straightening: The steel coil passes through the straightening rollers to achieve a flat, smooth surface.
- Cutting: The straightened steel sheet is cut to the desired length by the cutting unit.
- Collection: The cut sheets are collected on the output table for further processing or packaging.
Features and Advantages
- Precision: Ensures high accuracy in straightening and cutting, producing sheets with smooth surfaces and exact dimensions.
- Efficiency: Continuous operation allows for high-speed processing and high output rates.
- Versatility: Capable of handling various thicknesses and types of steel.
- Automation: Advanced control systems enhance operational efficiency and reduce the need for manual intervention.
- Durability: Constructed with high-quality materials to withstand heavy-duty use and maintain consistent performance.
Applications
- Construction: Used for producing structural components, roofing, and siding panels.
- Manufacturing: Applied in the fabrication of appliances, automotive parts, and other metal products.
- Metalworking: Suitable for various metal processing tasks requiring precise straightening and cutting.
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