Roller Shutter Machine
Description
Roller Shutter Machine Machine Overview
This Beenew heavy-duty roll forming line is specially engineered for manufacturers producing metal roller shutter slats for garage doors, storefront rolling shutters, and security shutter systems across the USA and North America.
Many US fabricators currently rely on the classic 75mm shutter slat machine, limited by 8-12 m/min real-world speed, manual decoiler, single profile capability, and a 50Hz-oriented electric cabinet. Our upgraded machine solves those major pain points: real sustained high-speed servo flying shear cutting, standard hydraulic auto decoiler, quick-change roller sets for 2 5/8″ (66.7mm), 3″ (76mm), and 3 1/4″ (83mm) popular US slat pitches, US standard 480V 60Hz NFPA-compliant electric system, and built-in IoT remote troubleshooting module.
Process materials include galvanized steel, prepainted color steel, and aluminum alloy from 24GA-18GA (0.61-1.22 mm) thickness. One single machine can make mainstream storefront security roll-up door slats for the North American market. An optional servo punching unit enables you to manufacture high-margin perforated ventilation shutter slats.
All mechanical frames go through stress-relief annealing treatment for long-term 24-hour non-stop workshop operation. Safety design follows OSHA factory safety requirements for North American workshops.
Core Advantages Compare With 75mm Roller Shutter Machine
| Item | Competitor 75mm | Beenew Upgraded Machine |
| Real stable running speed | 8-12 m/min (30 m/min only theoretical peak) | 15-22 m/min continuous 24h production |
| Cutting type | Hydraulic stop to cut, profile squeeze deformation | Servo flying shear non-stop online cutting |
| Decoiler | 3 tons manual decoiler as standard | 3 ton hydraulic auto decoiler with coil correcting system (Standard) |
| Profile capability | Only single 2 5/8″(66.7mm) slat | Quick change rollers for 2 5/8″ (66.7mm), 3″ (76mm), 3 1/4″ (83mm) multi pitch slats |
| Power supply | 380V 50Hz, needs costly rebuild for USA | Native 480V 3PH 60Hz NFPA standard for US market |
| HMI language | Only English | English + Spanish dual language touch screen |
| Remote service | Not available | Built-in IoT remote diagnosis & parameter adjustment |
| Warranty | Not clearly specified on official page | 15months whole machine warranty based on B/L date |
Main Machine Composition
Hydraulic Automatic Decoiler (Standard Supply)
Loading capacity: 3 tons (Optional upgrade to 5-ton heavy-duty version for large-size US coils);
Equipped with a pressure hold-down arm to prevent coil spring-back;
Automatic coil deviation-correcting function reduces material waste caused by coil wandering.
Roll Forming Main Host
Machine frame: 450# H-beam, secondary stress-relief annealing treatment, no deformation under long-time high-speed running；
Forming stations: 16 forming stations +4 reshaping stations, ensure perfect slat interlocking, minimize twisting and ripples；
Rollers material: GCr15 bearing steel, CNC five-axis machined, dynamic-balance processed, hard-chrome coating thickness 0.08-0.12 mm for long service life；
Heavy-duty sealed bearings; centralized automatic lubrication system, reduce daily manual maintenance work.
Servo Flying-Shear Cutting Unit
Cr12MoV cutting die with HRC58-60 heat treatment. Non-stop flying shear cutting; the machine keeps running during the cutting stroke. Eliminates notch squeeze deformation and greatly improves finished-product yield and production efficiency.
Hydraulic Power Unit
Hydraulic station with independent cooling system. Stable performance under high temperature continuous running workshop environment.
Electric Control Cabinet & IoT Remote Diagnosis
Siemens PLC controller, dual-language touch screen: English / Spanish;
UL-listed key electrical components, complying with NFPA standards for USA factories;
Built-in IoT remote-service module: our technical team can remotely read fault codes, adjust machine parameters, and guide troubleshooting online, saving expensive overseas on-site service costs.
Output Support Rack
Automatic finished product output support rack to avoid slat bending after cutting.
Full-Safety Enclosed Guard
Safety interlock switch fitted, fully compliant with OSHA workshop safety regulations.
Optional Functional Modules
Servo Punching Unit For Perforated Ventilation Slats
Add-on integrated servo punching station. You can directly produce popular perforated ventilation shutter slats widely used for USA storefront projects, without secondary separate punching equipment, expand your product portfolio and increase profit margin.
Main Technical Parameters
| Item | Specification |
| Applicable raw material | Galvanized steel, prepainted steel, aluminum alloy |
| Material thickness | 24GA-18GA (0.61-1.22 mm) |
| Produced slat pitch height | 2-5/8″ (66.7mm), 3″ (76mm), 3-1/4″ (83mm) (Quick-change roller system) |
| Continuous stable forming speed | 15-22 m/min |
| Forming stations | 16 forming + 4 reshaping stations |
| Cutting method | Servo flying-shear non stop cutting |
| Main driving motor | 11 kW |
| Hydraulic station power | 4 kW |
| Standard working voltage | 3-Phase 480V-60Hz (USA standard); Optional: 3-Phase 220V-60Hz |
| Control system | Siemens PLC, English-Spanish dual-language touch screen |
| Remote function | Built-in IoT remote diagnosis & parameter adjustment |
| Total gross machine weight | ~8800 KG |
| Overall dimension(L×W×H) | ~11200 × 1600 ×1750 mm |
| Shipping container | 40HQ (40ft High Cube) full container |
Warranty & After-Sales Support For US Customers
Whole-machine warranty: 24-months starting from Bill of Lading date；
Easy-wear spare parts can be supplied permanently at factory cost price；
Deliver together with machine:
Hard-copy + PDF English operation & maintenance manual
Fault-diagnosis troubleshooting handbook
USB storage drive including full set operation, maintenance and fault-removal video files；
7×24-hour online English-speaking technical support；
Optional service: USA local spare parts stock delivery solution for faster spare-part supply.
Frequently Asked Questions
Q1: What makes this machine better than a classic 75mm roller shutter door roll forming machine?
A: 75mm only runs stably at 8- 12 m/min and only produces 2-5/8″(66.7mm) slat, while our machine delivers real continuous 15-22 m/min output with servo flying-shear non-stop cutting, no profile deformation. Standard hydraulic auto-decoiler, multi-pitch quick-change roller for 2-5/8″ (66.7mm), 3″ (76mm), 3-1/4″ (83mm) slats, built-in IoT remote troubleshooting. Native 480V-60Hz electric system complying with US NFPA standards, no expensive cabinet rebuilding after the machine arrives at your plant.
Q2: What raw materials can this shutter slat machine handle?
A: Galvanized steel, prepainted color steel and aluminum alloy, material thickness range 24GA-18GA (0.61-1.22 mm), covering most common material gauges for North-American shutter industry.
Q3: Will the machine stop when cutting shutter slats?
A: No. Servo flying-shear cutting structure allows cutting while machine keeps running. Avoid notch squeeze deformation and improve production yield. Traditional 75mm uses stop-type hydraulic cutting.
Q4: Can one single machine produce multiple roll-up door slat sizes? A: Yes. Quick-change roller-group design supports 2-5/8″ (66.7mm), 3″ (76mm), 3-1/4″ (83mm) slat pitch heights. You do not need full disassembly of all rollers, greatly reduce mold-change downtime.
Q5: Is electrical system compatible with USA local workshop power grid?
A: Standard configuration is 480V 3-Phase 60Hz, complying with NFPA requirement. All key electric components are UL-listed. A 220V-60Hz version can be selected. Touch screen supports English Spanish dual language for local factory operators.
Q6: What is IoT remote diagnosis module used for?
A: Our engineers can remotely read machine fault codes, adjust running parameters and give online troubleshooting guidance, saving expensive overseas service travel cost and long waiting period.
Q7: Can I produce perforated ventilation shutter slats?
A: Yes, the servo integrated punching device is optional add-on, to make high-demand perforated ventilation slats popular in USA store-front security projects.
Q8: How long is machine warranty period?
A: 24-month whole-machine warranty counted from B/L date. Spare-parts supply at cost-price permanently. Machine comes with paper manual, PDF documents and operation maintenance video USB flash drive. 7×24h online English-language technical support.
Q9: Can I witness machine test-run before shipment?
A: Yes, FAT factory acceptance test is available. You can visit our factory for on-site inspection or witness full-speed running test via video conference before delivery.
Q10: Which container size do I need for shipping?
A: Complete machine fits into one 40HQ (40ft High Cube) standard container. Gross weight approx 8T.
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