Steel Stud Roll Forming Machine

Steel Stud Roll Forming Machine

Introduction

In today’s construction and energy fields, the processing and application of steel plays a vital role. As a key industrial equipment, the channel roll forming machine has demonstrated strong production capacity and wide applicability.

The channel roll forming machine is like a skilled craftsman who can produce a wide range of profile products. From solid columns to precise tracks, to commonly used channel steels and uniquely shaped C/U/T profiles, it can easily handle them. These different types of profiles play an indispensable role in many aspects such as construction, industrial manufacturing and energy.

Among them, a special channel roll forming machine has a special mission in the field of solar photovoltaics – mainly used to produce tracks for solar photovoltaics. In the construction of solar photovoltaic systems, these tracks are key components to ensure the stable installation and efficient operation of photovoltaic modules. They are like the veins of the solar photovoltaic system, providing solid support for photovoltaic modules, allowing sunlight to be accurately converted into electrical energy, and providing clean and sustainable energy for people’s lives and production.

And these various types of profiles produced by the steel column forming machine have a wide range of application scenarios. In the field of construction, they are often used as vertical frames for non-load-bearing wall systems. Imagine that in a modern high-rise building, the non-load-bearing wall system not only serves as a space divider, but also adds flexibility and beauty to the entire building. As vertical frames, these profiles are like the skeleton of the building, silently supporting the wall to ensure its stability and safety.

In the installation of ceilings, these profiles also play an important role. They provide a stable support structure for the ceiling, allowing the ceiling to be suspended flat on the top of the building, creating a comfortable and beautiful environment for the indoor space. At the same time, in the application of gypsum board brackets, they reliably fix the gypsum board with their sturdy characteristics, ensuring the quality and effect of interior decoration.

In the booming photovoltaic system, these profiles have become an ideal choice for brackets. With the growing global demand for clean energy, the number of solar photovoltaic systems installed is increasing day by day. Brackets made of these profiles can adapt to various complex terrain and climatic conditions, ensuring that photovoltaic modules always maintain the best working condition and maximize the conversion of solar energy into electrical energy.

As a leader in the industry, Beenew is well aware of the diverse needs of customers for profile forming machines. Therefore, based on the profile design drawings provided by customers, Beenew can give full play to its professional advantages and customize forming machines for profiles of various sizes. Whether it is a small construction project or a large industrial manufacturing demand, Beenew can accurately meet customer requirements.

In addition, Beenew is also committed to technological innovation and continuously improving the performance of forming machines. Its forming machines can be designed as high-speed systems, which greatly improves production efficiency and meets the needs of large-scale production. In terms of rapid stamping, it can achieve accurate and efficient stamping operations to ensure the quality and precision of profiles. The rapid cutting system further optimizes the production process, making the cutting process faster and more accurate, reducing material waste and improving production efficiency.

Main M/C of Steel Stud Roll Forming Machine

Uncoiler
5 Ton Manual UnCoil stripser
Coil strips width: 200-500 mm
Coil strips I.D: 480 mm to 560 mm
Max.capacity: 5 Ton
Structure: Steel plate and Beam Welded
Function: Supporting and uncoiling the steel strips and then input into the machine

Feeding And Leveling Device
Feeding type: Manual Adjustable
Material Width range:200-600 mm
Feeding and guiding roller diameter: ￠70 mm
Roller material: 45 # Steel With Quenched Treatment HRC 48-52, surface chromed
Leveling roller: Upper 3, underneath 4 (totally 7 rollers)
leveling roller: 45 # Steel With Quenched Treatment HRC 48-52, Chromed
Diameter of leveling shaft: ￠75 mm
Material of leveling shaft: 45# steel hardening and tempering

Roll Forming Machine

Material thickness: 1.5-4.0 mm
Main motor power:22 KW
Forming speed: 20m/min(not include cutting time)
Quantity of stands: 24 stations
Shaft material and diameter: ￠75 mm,45# steel
Material of forming rollers: GCR 15, tempered and chromed 0.05mm thickness
Tolerance: +/-2 mm
Type of drive: 2.0 inch single chain
Total weight: About 10 Tons
The sizes of web and flange can be adjustable

Hydraulic Cutting Device
Cutting type: Hydraulic cutting
Cutting power: 11 KW
Working pressure: 16 Mpa
Cutting motion:Roll Forming Part Is Non-stop When Cutting
Material of Cutting Mould:Cr12 Steel With Quenched Treatment HRC 60-62
Cutting Length and Quantity: Clients Set Length and Quantity on the PLC Touch Screen
Tolerance of length: +/-2 mm

C Purlin Machine Hydraulic Station
Hydraulic power: 11 KW
Working pressure: 16 Mpa
Hydraulic oil: 46# hydraulic oil
Color:blue (or depend on per requirement)

Controlled System of Stud Roll Forming Machine
The worker input the length and quantity of the product through touch screen, total 20 groups, the touch screen will show the working status of the machine.
Adopt Aviation Plug for easy connection
Computer Control System: Panasonic PLC or siemens
Encoder and limit switch: Omron Brand
Frequency Converter: Yaskawa
Touch Screen: MCSG or Siemens
Controlled System Power: Overload Protection
Pressure Of Hydraulic Station: ≧12 Mpa
Current: 380 V Direct Current, 60 Hz, 3 Phase

Product samples