Upright roll forming machine

Upright Roll Forming Machine For Multi Profiles

This upright roll forming machine for Fence Posts is a high-efficiency equipment designed specifically for the production of fence posts. It consists of a feed rack, a guide feed device, a roll forming main machine, a cutting device, and a discharge rack. In addition to fence posts, we can also customize roll forming machines for shelf posts or other types of column roll forming machines.

At the same time, in addition to the roll forming machine for fence posts, we also provide roll forming machines for fence panels. We provide customers with a one-stop supply of the entire fence engineering equipment.

Quick Details

No.	Main Parameters		Roll Forming M/C Parameters
1.	Material Thickness	1.5-3.0mm	Forming Stations	20-step
2.	Feeding Width	According to the drawing	Body Frame	H450
3.	Application Material	Galvanized sheet/  Cold rolled sheet/Hot rolled sheet	Side Wall Thickness	25mm
4.	Electrical Standard	380V/50Hz/3Ph	Shaft Diameter	45# Steel, φ65/80mm
5.	Hydraulic  Decoiler Diameter	5T-600mm	Main Motor Power	15 KW
6.	Yield Strength	G350-450Mpa	Screw Bolts	Grade 8.8
7.	Forming Speed	12m/min	Effective Width	As customer design
8.	Control System	PLC Control System	Roller	Gcr15 Steel, HRC58-62
9.	Hydraulic Motor	11KW	Machine Color	Blue+gray(or customized)
10.	Testing Material	Beenew will supply the dimensions of the feeding material for procurement two weeks prior to the machine testing.

Workflow

5-Ton Decoiler ⇒ Device for Leveling, Feeding Guidance and Punching ⇒ Main Roll Forming Machinery ⇒ Hydraulic Post – Cutting Apparatus ⇒ Two Exit Racks ⇒ PLC – based Control System ⇒ Hydraulic Power Station

Machine Components

Post Cutter

Post – cutting operation, the machine stops during cutting.
Cutting blade design: two – piece type, no blanking occurs.
Hydraulic motor power: 11KW;
Cutting pressure range: 16Mpa;
Cutting time: 2s.
Cutting tool material: Cr12MoV (equivalent to SKD11, with a cutting life of at least one million times), and it undergoes heat treatment to reach HRC58 – 62 degree.
Cutting power source: The main engine hydraulic station provides the cutting power.

Decoiler

Un – powered operation.
Steel coil inner bore shrinkage and stop are manually controlled.
Maximum feeding width: 1000mm.
Coil inner diameter range: 508mm±30mm.
Capacity: Maximum 5 Ton.

Servo Feeding Device

Before the roll forming process, there is a 63 – Tons HIGH SPEED punching machine. It is equipped with a set of punching dies. The punching machine is enclosed by safety covers on four sides, with one side having an openable door. All operations are controlled by a PLC system.

Leveling Device

The leveling device consists of a total of seven shafts, with three upper shafts and four lower shafts. It comes with a feeding material guide. The body frame is fabricated by welding H450 type steel. The thickness of the side wall is made of Q235 with a thickness of t25mm. The shafts are made from 45# steel and are precisely machined. The motor power of this device is 2.2KW.

Products produced by the machine

Application Case