Steel Sheet Making Machine
Steel Sheet Making Machine is widely used in transportation, construction, factory buildings, light steel villas, steel structure houses and other field.
Description
Steel Sheet Making Machine
Machine Features:
Our roofing sheets machine is composed of a decoiler, a feeding and levelling device, a pre – shear, a roll forming system, a hydraulic post – cutting mechanism, a run-out table, a hydraulic station, and a PLC (controlling system).
It can produce standard products with a yield strength reaching up to 450Mpa. The long production line ensures that the final products have an excellent profile shape. This machine is both time – saving and labor – saving, greatly enhancing production efficiency, making it highly suitable for current production requirements. Moreover, it is user – friendly, operates stably, and offers high precision.
| Machine Quick Details | |
| Model Application: Roofing | Condition: New |
| Type: Roll Forming Machine | Brand Name: Beenew |
| Applicable Materials: PPGI | Forming Speed: 20-30m/min |
| Warranty: 2 year | Place of Origin: China |
Work follow
De-coiler – Leveling device — pre-cutting – roll forming parts -Post Cutting system– Stack
MATERIAL: (Can be customized)
1) The width of the coil that can be effectively utilized: 1219mm
2) The thickness range of the coil that is appropriate: 0.4-0.5mm
3) The raw materials that are suitable for use: color steel sheet
4) The yield strength possessed by the raw material: 245Mpa
Main Components:
1. Hydraulic decoiler with coiler car
a. De-coiler: It is a hydraulic de-coiler.
b. Control type: Controlled by electric buttons.
c. Function: It can automatically rotate and feed the sheets into the next station.
d. Weight of the de-coiler: The de-coiler weighs 1 Ton.
e. Motor Power: The motor has a power of 3Kw, operates at 380V, and 50Hz (customization options are available).
2. Hydraulic pre-cutting system
a. Function: It is employed to cut the head and tail parts of the material.
b. Feature: It is equipped with a tail material reminder function.
3. Roll-Forming M/C:
a. Main Frame: The main frame of the machine is individually welded. After undergoing surface rot blasting, the outer wall is joined together with screws.
b. Roller Material: The roller is made of high-quality No.45 forged steel and processed through digital control techniques.
c. Roller Shafts: The shafts of the rollers are processed by a grinding machine twice to ensure the precision of the final product.
d. Roller Surface Treatment: Once precisely machined by the machine tool, the rollers have a 0.05mm-thick hard chrome plating on their surface. This effectively extends the service life of the forming rollers.
e. Shaft Diameter: The diameter of the shafts is 75mm or 95mm.
f. Number of Profile Forming Rollers: There are 18 stations of profile forming rollers.
g. Transmission and Drive: The production line is moved by a combination of chain and gear, which is powered by a motor.
h. Control System: All working operations are automatically controlled by the PLC electric cabinet.
i. Power Voltage: The suitable power voltage is 380V, 50Hz, three-phase (customization is available).
j. Working Speed: The working speed of the line (forming speed) is approximately 20m/min (excluding the cutting time).
k. Main Machine Motor Power: The power of the main machine motor is around 7.5KW.
4. Hydraulic Post Cutting
a. Cutting Mode: It adopts post cutting method, and the machine will stop during the cutting process.
b. Cutting Blade Material: The material of the cutting blade is Cr12, which has undergone quenched treatment.
c. Frame Structure: A welded frame is adopted, ensuring good rigidity.
d. Treatment of Cutting Frame: The cutting frame has been heat treated to prevent the deformation of the final product. The tolerance of the cutting length is ±2mm.
5. Hydraulic station:
a. Function: It provides the power source for the hydraulic cutter.
b. Accessories Brand: All the hydraulic accessories are either renowned Chinese brands or imported well-known brand products.
c. Oil Pump Power: The power of the oil pump in the hydraulic station is 5.5 KW.
d. Servo Motor and Drive Components: The power of the follow servo motor is 5.0KW, which is of the Inovance brand. It uses a linear guide and a ball screw for driving.
6. Profile Stack
a. Power Feature: It is un-powered.
b. Quantity: There are a total of 3 units.
c. Design Feature: Each stack has rollers on the top, which facilitates easy movement.
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