Shutter Machine
Machine Parameters
Item | Value |
Driving Motor | 4KW |
Forming Station | 14 |
Roller Material | 45# steel |
Shaft Diameter | 65mm |
Shaft Material | 45# steel |
Pump Motor | 2.2KW |
Frame Type | Common weld wall |
Cutting Type | Hydraulic Cutting |
Control System | PLC |
Main Electric Parts Brand | Simenz, Delta, Omron or Schneider |
Cutting Length Precision | ±2mm |
Machine Dimension | 6500*1250*1450mm |
Electric Standard | 380V/50HZ/3Ph or customized |
Paint Color | Grey White+Blue or customized |
Machine Description
The Shutter Machine is an advanced piece of equipment designed to produce high-quality rolling shutter doors with precision and efficiency. Below, we delve into the detailed features of this innovative machine, highlighting its capabilities and benefits.
1. Material Handling and Thickness Adjustment
The roller shutter door machine is capable of roll forming galvanized steel with a thickness range of 0.6-1.0mm. One of its standout features is the ability to adjust for different material thicknesses seamlessly. This adjustment is achieved through screws located on the station of the machine frame, allowing operators to fine-tune the machine to accommodate various thicknesses without compromising on quality.
2. Automated Control System
Equipped with a sophisticated PLC (Programmable Logic Controller), the roll forming machine offers a high degree of automation. The PLC controls various aspects of the roll forming process, including:
Cutting Length: Ensures precise cutting of the material to the desired length.
Producing Quantity: Monitors and controls the number of units produced, facilitating batch production.
Producing Speed: Allows for the adjustment of production speed to match the requirements of different projects.
Emergency Stop: Enhances safety by providing an immediate halt to operations in case of emergencies.
3. Roll Forming Stations
The machine features 14 roll forming stations. This multi-station setup is crucial for several reasons:
Profile Accuracy: Ensures that the profile of the rolling shutter door is straight and consistent, which is essential for proper functioning and aesthetic appeal.
Clip Position: The precise positioning of clips is maintained, ensuring that the rolling shutters are secure and stable during operation.
Preventing Material Fall: The design and arrangement of the stations prevent the material from falling down during the roll forming process, maintaining a smooth and uninterrupted workflow.
4. Quality and Durability
The machine is built to handle the rigors of industrial production. Its robust construction ensures long-term durability, even under continuous operation. The use of high-quality materials and components in its construction means that it can withstand the wear and tear associated with roll forming galvanized steel.
5. Efficiency and Productivity
The automated features and precise control mechanisms contribute to the overall efficiency of the machine. By minimizing manual intervention and reducing the likelihood of errors, the machine enhances productivity. This allows manufacturers to meet high production demands while maintaining consistent quality.
6. User-Friendly Interface
The machine is designed with the user in mind. Its interface is intuitive and easy to navigate, allowing operators to quickly learn and efficiently manage the roll forming process. The user-friendly design reduces training time and helps operators to maximize the machine’s potential.
The Shutter Machine stands out for its precision, efficiency, and advanced automation. Its ability to handle different material thicknesses, coupled with a robust and user-friendly design, makes it an invaluable asset for manufacturers. By ensuring high-quality production with minimal manual intervention, this machine not only boosts productivity but also enhances the overall quality of rolling shutter doors.
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