Silo Roll Forming Machine

Silo Roll Forming Machine

Roll Forming Machine Section:

Stations: The roll forming machine features 20 stations, each designed to gradually shape the metal sheet into the desired profile. These stations ensure precision and consistency in the final product.
Rollers: All rollers in the roll forming machine are made from GCr15, a high-quality bearing steel known for its hardness, wear resistance, and durability. This ensures a long service life and high performance.
Drive System: The machine is equipped with a robust drive system, typically using a chain or gear drive mechanism to ensure smooth and consistent operation.
Control System: A PLC (Programmable Logic Controller) system is used to manage and control the roll forming process, allowing for precise adjustments and automation.
Material Handling: The machine includes entry guides to properly align the metal sheet as it enters the roll forming section, ensuring accurate processing.

Punching Section:

Punching Mechanism: This section is equipped with hydraulic or mechanical punching units that can create holes, slots, or other necessary perforations in the metal sheet as it moves through the line.
Die Sets: The punching section uses interchangeable die sets to accommodate different punching patterns and sizes, providing flexibility for various silo designs.
Automation: Integrated with the PLC system, the punching section operates in sync with the roll forming process, ensuring precise positioning and timing of the punches.

Hydraulic Curving Section:

Curving Mechanism: The hydraulic curving section is responsible for bending the formed and punched metal sheet into the desired curved shape required for silo construction.
Hydraulic Cylinders: Equipped with powerful hydraulic cylinders, this section provides the necessary force to achieve accurate and consistent curving.
Adjustable Settings: The curving parameters, such as radius and angle, can be adjusted through the control system to meet specific requirements.
Support Rollers: To maintain the shape and integrity of the metal sheet during curving, support rollers are strategically placed throughout this section.

Full Automatic Operation:

Integration: The entire line is fully integrated, with each section (roll forming, punching, and curving) working seamlessly together under the control of the PLC system.
User Interface: Operators can interact with the machine through a user-friendly interface, typically a touchscreen HMI (Human-Machine Interface), allowing for easy monitoring and adjustments.
Safety Features: The machine is equipped with various safety features, including emergency stop buttons, safety guards, and sensors to ensure safe operation.

Additional Features:

Material Loading and Unloading: Automated systems for loading raw metal sheets and unloading finished products can be included to enhance efficiency and reduce manual labor.
Quality Control: Integrated quality control systems, such as sensors and cameras, can be used to monitor the process and ensure the final product meets required standards.
Maintenance and Support: The machine is designed for easy maintenance, with accessible components and support from the manufacturer for any technical issues.
This steel silo sheet roll forming machine offers a comprehensive solution for producing high-quality metal sheets for silo construction, combining precision, automation, and durability in one efficient package.

Machine Parameters